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Mercedes-Benz A-Class A180 CDI2004–20182 Engine Generations

Mercedes-Benz A-Class A180 CDI Engine Replacement — Compare Prices & Get Quotes

Get quotes today from trusted UK Mercedes-Benz A180 CDI specialists. Compare reconditioned, rebuilt and used 2.0-litre turbo-diesel engines — OM640 and OM651 variants across the W169 and W176 generations — supply & fit available nationwide.

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Mercedes-Benz A180 CDI Engines — from £800 to £6,500Common codes: OM640.940, OM651
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The A180 CDI THROUGH TIME — Era Map

Four generations. Four eras. One guide to reliability, costs and what really matters.

Era Note

2.0L common-rail diesel — 109 bhp, 250 Nm; timing chain tensioner and injector issues are the primary concerns

Why use this era map?

This table is the single source every other section on this page matches — Sections 2, 4 and 6 reference it rather than restating conflicting figures.

Real UK Cost Data
Verified Reliability
Expert Insights
Updated for 2025

Mercedes-Benz A-Class A180 CDI Engine Replacement Costs

Supply Only£3,000–£5,000
Fitted (Indie)£3,800–£6,200
Warranty12–24 months
Best ForMost owners — best cost/warranty balance

Figures above reflect current A180 CDI replacement costs. The OM651 variant typically sits at the higher end of the range. See the Era Map above for generation-specific pricing.

Labour estimate: Fitting an A180 CDI engine typically takes 10–14 hours at £65–£95/hr (independent) or £110–£160/hr (London/SE dealer).

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Common Problems

1. Timing Chain Tensioner Failure (OM651 — W176 — Critical)

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A-Class A180 CDI — Repair, Buy, or Replace?

Every 320d has a story. Make the right call with clear data, real-world costs, and honest guidance from UK specialists.

Can It Be Repaired?

ProblemRepairable?Typical CostWhen It Makes SenseTiming chain tensioner wear (OM651 — preventative)✅ Yes£800–£2,000Essential maintenance — catch it before catastrophic failureSnapped timing chain (OM651)❌ Usually NoEngine replacementPiston-valve contact means little is left to repairInjector failure (OM651 & OM607)✅ Yes£500–£1,500Straightforward replacement — catch it earlyTurbocharger failure (OM607)✅ Yes£1,500–£3,500Viable repair — catch it before it damages the engineDPF clogging (all models)✅ Yes£400–£1,200Standard maintenance on any modern dieselEGR valve clogging✅ Yes£300–£800Regular cleaning or replacement

Buying This A180 CDI? Check These First

Buy If

  • OM640-engined W169 (2004–2012) with documented maintenance history
  • OM651-engined W176 with timing chain tensioner replaced or inspected
  • OM607-engined W176 with turbocharger history (and still under warranty)
  • Full service history with regular oil changes (critical for chain longevity)
  • Evidence of regular longer runs (DPF health)

Avoid If

  • OM651 with cold-start rattle and no chain history — assume it's overdue
  • OM607 with turbocharger issues or no history — turbo failure is common
  • No service history — all A180 CDI engines are sensitive to oil quality
  • Short-journey ownership history — DPF and EGR issues likely
  • Engine warning light with no diagnosis — may indicate timing, injector or turbo problems

Closing Verdict

The A180 CDI is Mercedes-Benz's entry-level diesel hatchback — a 2.0-litre (W169) or 1.5/2.1-litre (W176) turbo-diesel that offers excellent fuel economy and a premium driving experience. The OM640 in the W169 is generally more straightforward, while the OM651 in the W176 has timing chain vulnerabilities that are expensive to address. The OM607 (Renault K9K) has turbocharger and injector issues. With typical A-Class values ranging from £3,000 (W169) to £12,000+ (W176), an engine replacement is a significant investment — a well-maintained W169 OM640 or a W176 with documented timing chain work is the safest choice.

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Buying Checklist

Before you buy a used Mercedes-Benz A-Class A180 CDI (or before you commit to an engine replacement), check these:

1

Cold Start — Listen for rattling (timing chain tensioner warning — OM651) — see the map above

2

Service History — Including which engine era (OM640, OM607 or OM651) and oil-change discipline

3

Timing Chain — For OM651 (W176): check for any chain work or cold-start rattle

4

Injector Health — Check for smooth idle; any lumpiness may indicate injector issues

5

Turbo Health — Test acceleration; any lag, whistling, or hesitation? (OM607 particularly)

6

DPF Regeneration — Check history; short journeys accelerate wear on all diesel eras

7

Engine Warning Light — Have codes read; unresolved issues may indicate timing, injector or turbo problems

8

MOT History — Check for emissions-related failures

Buy smart. Drive with confidence.

A few checks today can save thousands tomorrow. Use this checklist to avoid the most common 320d pitfalls.

Engine Codes

This table's rows match Section 1B's Era Map exactly.

OM640.940 / OM640.941

OM640.940 / OM640.941

Years2004–2012 (W169)
Power109 bhp @ 4,200rpm
2025 Enquiries— (within OM640 family volume)
Avg. Recon Cost£3,000–£5,000 [PLACEHOLDER]

Technical Specs

OM640.940 — W169 generation
Displacement1,991cc (2.0L)
Cylinders4-cylinder inline
Bore × Stroke83.0mm × 92.0mm
Compression Ratio18.0:1
Fuel SystemCommon-rail direct injection
Valves16 valves, DOHC
Torque250 Nm @ 1,600–2,600 rpm

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Market Intelligence

Most Common Failure

Timing chain tensioner wear (OM651) and injector issues (OM651 & OM607) — the most frequent A180 CDI enquiries

Average Enquiry Mileage

60,000

–90,000 miles

[PATTERN DATA]

Average Replacement Cost

£4,000

–£4,500 reconditioned, supply only

[PLACEHOLDER]

Most Requested Engine Code

OM651 / OM640

[PATTERN DATA]

Peak Enquiry Season

Winter — cold starts expose timing chain wear

[PATTERN DATA]

Regional Demand

South East18%
North West16%
Midlands14%

PATTERN DATA

Regional Demand Breakdown

18%South East
16%North West

Frequently Asked Questions

All prices are indicative UK market ranges based on historical quote data from our network of engine specialists. Actual costs vary by variant, engine condition, damage severity and workshop location. Use our free comparison tool to get tailored quotes. Every engine supplied through EnginesMarket carries a minimum 12-month unlimited-mileage warranty — always confirm terms with your chosen supplier.

Why UK Mercedes-Benz A180 CDI Owners Trust MercedesEngine.uk

  • Trusted A180 CDI Engine Suppliers

    every garage and engine rebuilder in our network is vetted, rated and reviewed by real A180 CDI owners, as part of the Engine Finders network, across every generation — OM640, OM607 and OM651 — covering the W169 and W176 chassis.

  • Compare A180 CDI Engine Replacement Companies

    see prices, warranty terms and supply & fit options side-by-side before you commit. We cover the 2.0-litre and 1.5/2.1-litre turbo-diesels specifically, with specialists who understand the OM651 timing chain vulnerabilities, injector issues, and the unique requirements of the A-Class.

  • UK Engine Replacement Services for A180 CDI

    supply-only or full supply & fit available nationwide, covering every generation of this badge since 2004, with a 12-month warranty as standard across our network.

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